UB'CAL ELECTRONIC WATER CONDITIONER - SUGAR CHEMICALS
CONBACT
Biocide for Sugar Production:
INTROUDUCTORY
Bacterial generation in warm sugarcane juice is a natural phenomenon. Enzyme inveratase which is mainly responsible for the the loss of sucrose in sugarcane juice. Also bacteria like leuconostoc, aerobactor etc. & yeast like saccharomyces are responsible for the loss of sucrose in sugarcane juice which ultimately lead to loss of sugar. Not only that, many micro organism which proliferate in the mill gutter pipelines; weight tanks; causes sugar loss.
To overcome this inversion activity (sugar loss) “CONBACT” is found successful chemical Compound in so many sugar industries.
Synergism of quats compound with other suitable antimicrobial agent have immerged, Our range of products namely ‘CONBACT’ as the satisfactory & successful Group of Biocide.
DOSAGE
| PRODUCT | Quantity In Kgs. For every 100 MT Sugarcane Crushin |
| CONBACT-101 | 1.5-2 Kgs. I.e. 15-20 ppM. ± 3 ppM |
| CONBACT-505 | 0.0-1.0 Kgs. i.e. 8-12 ppM. ± 2 ppM |
| CONBACT-808 | 0.2-0.5 Kgs. 2-5 ppM. |
Application Points mills gutters; tanks wherever sugarcane juice is traveling & storage.
METHOD OF APPLICATIONS
1. Either it can be sprayed at interval in its original concentration wherever is required.
2. Or it can be sprayed regularly with suitable dilution at the application points.
SUMMARY
Reduction in purity drop from primary juice to mix juice observed by sugar factories is found 0.2 to 1 unit. Economical viability records, obtained from several sugar factories may be furnished on request
BENEFITS OF USING CONBACT
- Germicidal over a wide range of Ph.
- Prevents inversion of sugar arising out of bacterial and fungal contamination
- Reduces invert sugar in mixed juice and clarified juice.
- Sucrose in juice is not effected.
- No corrosion of plant/ machinery , tanks, pipes etc.
- Highly advantageous considering cost benefit ratio.
- substantially reduces purity drop from primary juice to mixed juice.
- It is nontoxic during the whole process.
- It is innocent in use and handling.
- Biodegradable hence causes no pollution.
- Non volatile hance highly stable and not all responsible for salt – formation as others.
CONFLOC
Polylectrolyte for solid Liquid Speeratin in Hydrometallurgy & Chemical Processes.
APPLICATIONS
These are highly efficient polylectrolyte, specially designed for solid – liquid separation. Its Application also include sedimentation of Acid leach in Zinc, Uranium Copper, Carbonate leach in Uranium, Potassium, Lime, Phosphoric Acid and Gold Liquor.
Filtration of base metal sulphide Oxides and hydroxied concentrates.
| PRODUCT DATA | CONFLOC 88 (For Sugar Industry) | CONFLOC -85 | CONFLOC-58 |
| Appearance | White Powder | Weter Soluble Liquid Polymer Nonionic |
Water Soluble Liquid Polymer Nonionic |
| Ionic Character | Nonionic | Nonionic | Nonionic |
| Product Viscocity (cps) @ 25C | - - - | 900 | 700 |
| Stock Solution Viscocity (cps)@ 25C | 150 | 120 | 100 |
| Use Concentration Suggested (mg/1) | 0.50 | 1.50 | 3 |
| Active Content ( %) | 90 | 50 | 30 |
FEATURES
Easy to prepare solution and effective at low dosages. Completely miscible with
Water.
BENEFITS
Rapid setting , high filtration rate. Improved filter clarity. Marked increase in under Flow density. Increased throughputs. Efficient filter cake washing. No special care is required in Handling these products.
PACKAGING
It is packed in 20 and 50 LTR HDP carboys or in 20 /50 Bag
DIRECTIONS FOR USE
These may be inloaded manually or pumped directly into the dilution Thak from the container. Prepare stock solution (1.00 to 1.50 w/v ) of the polyelectrolyte using Filtered water. Prepared feed solution by diluting the stock solution about ten times directly or by Online using filtered water. For small systems chemicals can be dosed by gravity or by dosing equipment. However for large systems for optimum efficiency use of dosing systems is Recommended.
HANDLING
DO not store the material in open. Keep the container tightly closed.
DESCALE –008
For Plant & Equipment cleaning :
Descale –008 is our – Tailor made formalation for cleaning plant’s and equipments metallic surface. Scale formation in water base industry is a common phenomenon.descale –008 is most efficient Scale remover, with acid inhibitor.
TECHNICAL SPECIFICATION
Colour: Light to dark brown.
Specific Gravity : 1.18 to 1.25 + 0.07
Solubility : Completely water Soluble
Using Medium : Acidic
PH : 2-4
CONSCAL – 5008
An effective polymeric antiscalant for sugar mill evaporator
PRODUCT SPECIFICATION
1. Appearance : Clear Colourless To Light Yellow
2. Chemical Nature : Liquid
3. Ionic Nature : Polymeric
4. Specific Gravity At : 1.00-1.20
Room Temp
5. Solubility : Water Soluble
6. Shelf Life : 2 Years.
OUTSTANDING PROPERTIES
ANTINUCLEATION :
Substoichiometric threshold inhibition of scale forming salts encountered in juice eveporator.
THRESHOLD INHIBITIONS :
To cause crystal distortion.
DISPERSING PROPERTIES :
prevents deposition of suspended matters like dirt, dust, clay etc.
SEQESTRATION :
CONSCAL 5008 is powerful sequenstant of CATIONS & forms water soluble complex with scale forming ions like calcium , Magnesium.
HYDROLITICAL & THERMAL
STABILITY :
stable under wide PH range & Temp.
TOXICITY :
Nontoxic at the level concentration. Does not interferf with the sugar crystalisation process.
ADVENTAGES
- Improved evaporation rate i.e. water/hr/ ft2
- High clarified juice brix
- High syrup brix
- High POL in sugar (final crystalline product_ - percent.
- Low POL in final molasses, percent e.e. improved sucrose recovery.
- Low POL in filter cake percent.
- Excellen scale prevention due strong che lation of forming salts like carbonates, sulphates, phosphate, Oxalate of calcium and silica.
- scale formed are soft and friable and easy to clean due to crystal property.
- Reduced evaporator cleaning frequency.
- Reduced down time
- Uniform heat transfer coefficient is maintaineed thus resulting in reduced steam consumption, maximum through put uniform brix.
- Maceration can be maintained and in some cases. Increased.
SUGGESTED APPLICATION
CONSCAL-5008 to be used as it is or after dilution 1:5 –10 times with water and mixed with the Clarified juice at a point just before its entry into the vaporator. In most casesfeeding has been Found to be more effective.
SPLIT FEEDING
50% of the total amount to be added to the clarified sugar juice prior to its entering the first evaporator body and the other 20% to be added through the feed line entering the 3rd evaporator body and balance 30% to be added to the final evaporator body.
Better scale prevention erriciency is obrained by split feeding the entire quanitity of additive to the Clarified prior to its entering the first evaporator body.
DASAGES AND CONSUMPTION
10-20 ppm on clarified juice.
PERFORMANCE TEST
- Test POL in molasses, percent.
- Test POL in final crystalline product, percent.
- Test POL in filter cake, percent